HIC Prusa i3 3DP-11 – config file for Marlin

// November 29th, 2015 // tech

[2016 update: I’m currently running two Lulzbot Taz, but I’ve added a second extruder to the Prusa below. Once I starttinkering with it again I’ll post the config for that here as well since this post got kind of popular. I guess a lot of other people also had issues getting the proper settings from HIC.]

3dp-11I had a lot of trouble finding an example Configuration.h for my new HIC/HICTOP 3DP-11 Prusa i3 while trying to tune the machine a bit (turned out my Y axis pulley gear was just slipping). I did find this page on RepRap.org about a previous issue and a link to a zip file with Marlin and a config file, but I guess this was for the earlier acrylic version. My new aluminum version had several differences (not the least of which was the homing settings). So I set out to make my own. Enjoy at your own risk.

Update: Crazy fun fact, Internet. Maggie is a girl’s name. Pretty much worldwide. I’m a girl. I only mention this because people keep linking to “this “guy’s page” and don’t seem to realize this little detail (although I seriously doubt any of them have ever met a dude named Maggie.) So, please? A little respect? Thus endeth the update.

#ifndef CONFIGURATION_H
#define CONFIGURATION_H

// This configurtion file contains the basic settings.
// Advanced settings can be found in Configuration_adv.h
// BASIC SETTINGS: select your board type, temperature sensor type, axis scaling, and endstop configuration

//User specified version info of this build to display in [Pronterface, etc] terminal window during startup.
//Implementation of an idea by Prof Braino to inform user that any changes made
//to this build by the user have been successfully uploaded into firmware.

#define STRING_VERSION_CONFIG_H __DATE__ " " __TIME__ // build date and time
#define STRING_CONFIG_H_AUTHOR "(Maggie McFee, HICTOP Prusa Mendel i3)"

// Modified from file by Nathan Palella for earlier model
// Found at http://reprap.org/wiki/HICTOP_Prusa_i3
// But aluminum frame HIC 3DP-11 with heated bed is slightly different.
// I couldn't find a suitable config file so I made this one.

// SERIAL_PORT selects which serial port should be used for communication with the host.
// This allows the connection of wireless adapters (for instance) to non-default port pins.
// Serial port 0 is still used by the Arduino bootloader regardless of this setting.
#define SERIAL_PORT 0

// This determines the communication speed of the printer
#define BAUDRATE 115200

//// The following define selects which electronics board you have. 
//// Please choose the one that matches your setup
// 10 = Gen7 custom (Alfons3 Version) "https://github.com/Alfons3/Generation_7_Electronics"
// 11 = Gen7 v1.1, v1.2 = 11
// 12 = Gen7 v1.3
// 13 = Gen7 v1.4
// 3 = MEGA/RAMPS up to 1.2 = 3
// 33 = RAMPS 1.3 / 1.4 (Power outputs: Extruder, Bed, Fan)
// 34 = RAMPS 1.3 / 1.4 (Power outputs: Extruder0, Extruder1, Bed)
// 4 = Duemilanove w/ ATMega328P pin assignment
// 5 = Gen6
// 51 = Gen6 deluxe
// 6 = Sanguinololu < 1.2
// 62 = Sanguinololu 1.2 and above
// 63 = Melzi
// 64 = STB V1.1
// 7 = Ultimaker
// 71 = Ultimaker (Older electronics. Pre 1.5.4. This is rare)
// 8 = Teensylu
// 80 = Rumba
// 81 = Printrboard (AT90USB1286)
// 82 = Brainwave (AT90USB646)
// 9 = Gen3+
// 70 = Megatronics
// 701= Megatronics v2.0
// 702= Minitronics v1.0
// 90 = Alpha OMCA board
// 91 = Final OMCA board
// 301 = Rambo
//
// HIC i3 uses #33 RAMPS 1.3 / 1.4 (Power outputs: Extruder, Bed, Fan)

#ifndef MOTHERBOARD
#define MOTHERBOARD 33
#endif

// This defines the number of extruders
#define EXTRUDERS 1

//// The following define selects which power supply you have. Please choose the one that matches your setup
// 1 = ATX
// 2 = X-Box 360 203Watts (the blue wire connected to PS_ON and the red wire to VCC)
// 
// HIC i3 uses an ATX stye power supply... more or less.

#define POWER_SUPPLY 1

//===========================================================================
//=============================Thermal Settings ============================
//===========================================================================
//
//--NORMAL IS 4.7kohm PULLUP!-- 1kohm pullup can be used on hotend sensor, using correct resistor and table
//
//// Temperature sensor settings:
// -2 is thermocouple with MAX6675 (only for sensor 0)
// -1 is thermocouple with AD595
// 0 is not used
// 1 is 100k thermistor - best choice for EPCOS 100k (4.7k pullup)
// 2 is 200k thermistor - ATC Semitec 204GT-2 (4.7k pullup)
// 3 is mendel-parts thermistor (4.7k pullup)
// 4 is 10k thermistor !! do not use it for a hotend. It gives bad resolution at high temp. !!
// 5 is 100K thermistor - ATC Semitec 104GT-2 (Used in ParCan) (4.7k pullup)
// 6 is 100k EPCOS - Not as accurate as table 1 (created using a fluke thermocouple) (4.7k pullup)
// 7 is 100k Honeywell thermistor 135-104LAG-J01 (4.7k pullup)
// 8 is 100k 0603 SMD Vishay NTCS0603E3104FXT (4.7k pullup)
// 9 is 100k GE Sensing AL03006-58.2K-97-G1 (4.7k pullup)
// 10 is 100k RS thermistor 198-961 (4.7k pullup)
//
// 1k ohm pullup tables - This is not normal, you would have to have changed out your 4.7k for 1k
// (but gives greater accuracy and more stable PID)
// 51 is 100k thermistor - EPCOS (1k pullup)
// 52 is 200k thermistor - ATC Semitec 204GT-2 (1k pullup)
// 55 is 100k thermistor - ATC Semitec 104GT-2 (Used in ParCan) (1k pullup)

#define TEMP_SENSOR_0 1
#define TEMP_SENSOR_BED 1

// Actual temperature must be close to target for this long before M109 returns success
#define TEMP_RESIDENCY_TIME 10 // (seconds)
#define TEMP_HYSTERESIS 3 // (degC) range of +/- temperatures considered "close" to the target one
#define TEMP_WINDOW 1 // (degC) Window around target to start the recidency timer x degC early.

// The minimal temperature defines the temperature below which the heater will not be enabled It is used
// to check that the wiring to the thermistor is not broken.
// Otherwise this would lead to the heater being powered on all the time.
#define HEATER_0_MINTEMP 5
#define HEATER_1_MINTEMP 5
#define HEATER_2_MINTEMP 5
#define BED_MINTEMP 5

// When temperature exceeds max temp, your heater will be switched off.
// This feature exists to protect your hotend from overheating accidentally, but *NOT* from thermistor short/failure!
// You should use MINTEMP for thermistor short/failure protection.
//
// HIC extruder and bed limits are fairly low, using 260 and 120 as ballpark max

#define HEATER_0_MAXTEMP 260
#define HEATER_1_MAXTEMP 260
#define HEATER_2_MAXTEMP 260
#define BED_MAXTEMP 120

// If your bed has low resistance e.g. .6 ohm and throws the fuse you can duty cycle it to reduce the
// average current. The value should be an integer and the heat bed will be turned on for 1 interval of
// HEATER_BED_DUTY_CYCLE_DIVIDER intervals.
//
//#define HEATER_BED_DUTY_CYCLE_DIVIDER 4

// PID settings:
// Comment the following line to disable PID and enable bang-bang.

#define PIDTEMP
#define BANG_MAX 256 // limits current to nozzle while in bang-bang mode; 256=full current
#define PID_MAX 256 // limits current to nozzle while PID is active (see PID_FUNCTIONAL_RANGE below); 256=full current
#ifdef PIDTEMP

//#define PID_DEBUG // Sends debug data to the serial port.
//#define PID_OPENLOOP 1 // Puts PID in open loop. M104/M140 sets the output power from 0 to PID_MAX

#define PID_FUNCTIONAL_RANGE 10 // If the temperature difference between the target temperature and
 // the actual temperature is more then PID_FUNCTIONAL_RANGE then the
 // PID will be shut off and the heater will be set to min/max.
 
#define PID_INTEGRAL_DRIVE_MAX 255 //limit for the integral term
#define K1 0.95 //smoothing factor withing the PID
#define PID_dT ((16.0 * 8.0)/(F_CPU / 64.0 / 256.0)) //sampling period of the temperature routine

// If you are using a preconfigured hotend then you can use one of the value sets by uncommenting it
// Ultimaker
//
// Honestly, this just worked so I'm leaving it as is.

 #define DEFAULT_Kp 22.2
 #define DEFAULT_Ki 1.08
 #define DEFAULT_Kd 114

// Makergear
// #define DEFAULT_Kp 7.0
// #define DEFAULT_Ki 0.1
// #define DEFAULT_Kd 12

// Mendel Parts V9 on 12V
// #define DEFAULT_Kp 63.0
// #define DEFAULT_Ki 2.25
// #define DEFAULT_Kd 440
#endif // PIDTEMP

// Bed Temperature Control
// Select PID or bang-bang with PIDTEMPBED. If bang-bang, BED_LIMIT_SWITCHING will enable hysteresis
//
// uncomment this to enable PID on the bed. It uses the same frequency PWM as the extruder.
// If your PID_dT above is the default, and correct for your hardware/configuration, that means 7.689Hz,
// which is fine for driving a square wave into a resistive load and does not significantly impact you FET heating.
// This also works fine on a Fotek SSR-10DA Solid State Relay into a 250W heater.
// If your configuration is significantly different than this and you don't understand the issues involved, you proabaly
// shouldn't use bed PID until someone else verifies your hardware works.
// If this is enabled, find your own PID constants below.
//#define PIDTEMPBED
//
//#define BED_LIMIT_SWITCHING

// This sets the max power delived to the bed, and replaces the HEATER_BED_DUTY_CYCLE_DIVIDER option.
// all forms of bed control obey this (PID, bang-bang, bang-bang with hysteresis)
// setting this to anything other than 256 enables a form of PWM to the bed just like HEATER_BED_DUTY_CYCLE_DIVIDER did,
// so you shouldn't use it unless you are OK with PWM on your bed. (see the comment on enabling PIDTEMPBED)


#define MAX_BED_POWER 256 // limits duty cycle to bed; 256=full current

#ifdef PIDTEMPBED
//120v 250W silicone heater into 4mm borosilicate (MendelMax 1.5+)
//from FOPDT model - kp=.39 Tp=405 Tdead=66, Tc set to 79.2, argressive factor of .15 (vs .1, 1, 10)
 #define DEFAULT_bedKp 10.00
 #define DEFAULT_bedKi .023
 #define DEFAULT_bedKd 305.4

//120v 250W silicone heater into 4mm borosilicate (MendelMax 1.5+)
//from pidautotune
// #define DEFAULT_bedKp 97.1
// #define DEFAULT_bedKi 1.41
// #define DEFAULT_bedKd 1675.16

// FIND YOUR OWN: "M303 E-1 C8 S90" to run autotune on the bed at 90 degreesC for 8 cycles.
#endif // PIDTEMPBED



//this prevents dangerous Extruder moves, i.e. if the temperature is under the limit
//can be software-disabled for whatever purposes by
#define PREVENT_DANGEROUS_EXTRUDE

//if PREVENT_DANGEROUS_EXTRUDE is on, you can still disable (uncomment) very long bits of extrusion separately.
#define PREVENT_LENGTHY_EXTRUDE

#define EXTRUDE_MINTEMP 170
#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH) //prevent extrusion of very large distances.

//===========================================================================
//=============================Mechanical Settings===========================
//===========================================================================


// Uncomment this option to enable CoreXY kinematics
// #define COREXY

// Uncomment this option to enable CoreXZ kinematics
// #define COREXZ

// Coarse Endstop Settings
#define ENDSTOPPULLUPS // Comment this out (using // at the start of the line) to disable the endstop pullup resistors

#ifndef ENDSTOPPULLUPS
 // fine Enstop settings: Individual Pullups. will be ignord if ENDSTOPPULLUPS is defined
 #define ENDSTOPPULLUP_XMAX
 #define ENDSTOPPULLUP_YMAX
 #define ENDSTOPPULLUP_ZMAX
 #define ENDSTOPPULLUP_XMIN
 #define ENDSTOPPULLUP_YMIN
 #define ENDSTOPPULLUP_ZMIN
#endif

#ifdef ENDSTOPPULLUPS
 #define ENDSTOPPULLUP_XMAX
 #define ENDSTOPPULLUP_YMAX
 #define ENDSTOPPULLUP_ZMAX
 #define ENDSTOPPULLUP_XMIN
 #define ENDSTOPPULLUP_YMIN
 #define ENDSTOPPULLUP_ZMIN
#endif

// The pullups are needed if you directly connect a mechanical endswitch between the signal and ground pins.
const bool X_ENDSTOPS_INVERTING = true; // set to true to invert the logic of the endstops.
const bool Y_ENDSTOPS_INVERTING = true; // set to true to invert the logic of the endstops.
const bool Z_ENDSTOPS_INVERTING = true; // set to true to invert the logic of the endstops.

// Let's not do this...
//#define DISABLE_MAX_ENDSTOPS

// For Inverting Stepper Enable Pins (Active Low) use 0, Non Inverting (Active High) use 1
#define X_ENABLE_ON 0
#define Y_ENABLE_ON 0
#define Z_ENABLE_ON 0
#define E_ENABLE_ON 0 // For all extruders

// Disables axis when it's not being used.
#define DISABLE_X false
#define DISABLE_Y false
#define DISABLE_Z false
#define DISABLE_E false // For all extruders

#define INVERT_X_DIR false // HIC i3 = false
#define INVERT_Y_DIR false // HIC i3 = false
#define INVERT_Z_DIR true // HIC i3 = true
#define INVERT_E0_DIR false // HIC i3 = false
#define INVERT_E1_DIR false // HIC i3 = false
#define INVERT_E2_DIR false // HIC i3 = false

// ENDSTOP SETTINGS:
// Sets direction of endstops when homing; 1=MAX, -1=MIN
#define X_HOME_DIR -1
#define Y_HOME_DIR -1
#define Z_HOME_DIR -1

#define min_software_endstops true //If true, axis won't move to coordinates less than HOME_POS.
#define max_software_endstops true //If true, axis won't move to coordinates greater than the defined lengths below.

// Travel limits after homing
#define X_MAX_POS 200
#define X_MIN_POS 0
#define Y_MAX_POS 270
#define Y_MIN_POS 0
#define Z_MAX_POS 175 // You can set to 180 if you'd like. I have an endstop switch so 170 is my max.
#define Z_MIN_POS 0

#define X_MAX_LENGTH (X_MAX_POS - X_MIN_POS)
#define Y_MAX_LENGTH (Y_MAX_POS - Y_MIN_POS)
#define Z_MAX_LENGTH (Z_MAX_POS - Z_MIN_POS)

// The position of the homing switches
//#define MANUAL_HOME_POSITIONS // If defined, MANUAL_*_HOME_POS below will be used
//#define BED_CENTER_AT_0_0 // If defined, the center of the bed is at (X=0, Y=0)

//Manual homing switch locations:
#define MANUAL_X_HOME_POS 0
#define MANUAL_Y_HOME_POS 0
#define MANUAL_Z_HOME_POS 0

//// MOVEMENT SETTINGS
#define NUM_AXIS 4 // The axis order in all axis related arrays is X, Y, Z, E
#define HOMING_FEEDRATE {50*60, 50*60, 4*60, 0} // set the homing speeds (mm/min)

// default settings

#define DEFAULT_AXIS_STEPS_PER_UNIT {80,80,2560,94.4962144} // default for HIC i3 80,80,2560,94.4962144
#define DEFAULT_MAX_FEEDRATE {500, 500, 5, 25} // (mm/sec) default for HIC i3 500, 500, 5, 25
#define DEFAULT_MAX_ACCELERATION {9000,9000,100,10000} // X, Y, Z, E max start speed for accelerated moves. 
 // E default values are good for skeinforge 40+, for older versions raise them a lot.

#define DEFAULT_ACCELERATION 3000 // X, Y, Z and E max acceleration in mm/s^2 for printing moves
#define DEFAULT_RETRACT_ACCELERATION 3000 // X, Y, Z and E max acceleration in mm/s^2 for r retracts

// Offset of the extruders (uncomment if using more than one and relying on firmware to position when changing).
// The offset has to be X=0, Y=0 for the extruder 0 hotend (default extruder).
// For the other hotends it is their distance from the extruder 0 hotend.
// #define EXTRUDER_OFFSET_X {0.0, 20.00} // (in mm) for each extruder, offset of the hotend on the X axis
// #define EXTRUDER_OFFSET_Y {0.0, 5.00} // (in mm) for each extruder, offset of the hotend on the Y axis

// The speed change that does not require acceleration (i.e. the software might assume it can be done instanteneously)
#define DEFAULT_XYJERK 20.0 // (mm/sec)
#define DEFAULT_ZJERK 0.4 // (mm/sec)
#define DEFAULT_EJERK 5.0 // (mm/sec)

//===========================================================================
//=============================Additional Features===========================
//===========================================================================

// EEPROM
// the microcontroller can store settings in the EEPROM, e.g. max velocity...
// M500 - stores paramters in EEPROM
// M501 - reads parameters from EEPROM (if you need reset them after you changed them temporarily).
// M502 - reverts to the default "factory settings". You still need to store them in EEPROM afterwards if you want to.
//define this to enable eeprom support
//#define EEPROM_SETTINGS
//to disable EEPROM Serial responses and decrease program space by ~1700 byte: comment this out:
// please keep turned on if you can.
//#define EEPROM_CHITCHAT

// Preheat Constants
#define PLA_PREHEAT_HOTEND_TEMP 200 
#define PLA_PREHEAT_HPB_TEMP 0
#define PLA_PREHEAT_FAN_SPEED 255 // 255 is loud, set to around 190 if you'd like quieter

#define ABS_PREHEAT_HOTEND_TEMP 245
#define ABS_PREHEAT_HPB_TEMP 90
#define ABS_PREHEAT_FAN_SPEED 0 // I don't want the blower on for ABS. You may feel differently.
 // See also #define EXTRUDER_AUTO_FAN_SPEED in Configuration_adv.h
 
//LCD and SD support

// The RepRapDiscount Smart Controller
// http://reprap.org/wiki/RepRapDiscount_Smart_Controller
#define REPRAP_DISCOUNT_SMART_CONTROLLER

//automatic expansion
#if defined (REPRAP_DISCOUNT_FULL_GRAPHIC_SMART_CONTROLLER)
 #define DOGLCD
 #define U8GLIB_ST7920
 #define REPRAP_DISCOUNT_SMART_CONTROLLER
#endif

#if defined(ULTIMAKERCONTROLLER) || defined(REPRAP_DISCOUNT_SMART_CONTROLLER) || defined(G3D_PANEL)
 #define ULTIPANEL
 #define NEWPANEL
#endif

#if defined(REPRAPWORLD_KEYPAD)
 #define NEWPANEL
 #define ULTIPANEL
#endif

//I2C PANELS

//#define LCD_I2C_SAINSMART_YWROBOT
#ifdef LCD_I2C_SAINSMART_YWROBOT
 // This uses the LiquidCrystal_I2C library ( https://bitbucket.org/fmalpartida/new-liquidcrystal/wiki/Home )
 // Make sure it is placed in the Arduino libraries directory.
 #define LCD_I2C_TYPE_PCF8575
 #define LCD_I2C_ADDRESS 0x27 // I2C Address of the port expander
 #define NEWPANEL
 #define ULTIPANEL 
#endif

// PANELOLU2 LCD with status LEDs, separate encoder and click inputs
//#define LCD_I2C_PANELOLU2
#ifdef LCD_I2C_PANELOLU2
 // This uses the LiquidTWI2 library v1.2.3 or later ( https://github.com/lincomatic/LiquidTWI2 )
 // Make sure the LiquidTWI2 directory is placed in the Arduino or Sketchbook libraries subdirectory.
 // (v1.2.3 no longer requires you to define PANELOLU in the LiquidTWI2.h library header file)
 // Note: The PANELOLU2 encoder click input can either be directly connected to a pin 
 // (if BTN_ENC defined to != -1) or read through I2C (when BTN_ENC == -1). 
 #define LCD_I2C_TYPE_MCP23017
 #define LCD_I2C_ADDRESS 0x20 // I2C Address of the port expander
 #define LCD_USE_I2C_BUZZER //comment out to disable buzzer on LCD
 #define NEWPANEL
 #define ULTIPANEL 
#endif

// Panucatt VIKI LCD with status LEDs, integrated click & L/R/U/P buttons, separate encoder inputs
//#define LCD_I2C_VIKI
#ifdef LCD_I2C_VIKI
 // This uses the LiquidTWI2 library v1.2.3 or later ( https://github.com/lincomatic/LiquidTWI2 )
 // Make sure the LiquidTWI2 directory is placed in the Arduino or Sketchbook libraries subdirectory.
 // Note: The pause/stop/resume LCD button pin should be connected to the Arduino
 // BTN_ENC pin (or set BTN_ENC to -1 if not used)
 #define LCD_I2C_TYPE_MCP23017 
 #define LCD_I2C_ADDRESS 0x20 // I2C Address of the port expander
 #define LCD_USE_I2C_BUZZER //comment out to disable buzzer on LCD (requires LiquidTWI2 v1.2.3 or later)
 #define NEWPANEL
 #define ULTIPANEL 
#endif

#ifdef ULTIPANEL
// #define NEWPANEL //enable this if you have a click-encoder panel
 #define SDSUPPORT
 #define ULTRA_LCD
 #ifdef DOGLCD // Change number of lines to match the DOG graphic display
 #define LCD_WIDTH 20
 #define LCD_HEIGHT 5
 #else
 #define LCD_WIDTH 20
 #define LCD_HEIGHT 4
 #endif
#else //no panel but just lcd
 #ifdef ULTRA_LCD
 #ifdef DOGLCD // Change number of lines to match the 128x64 graphics display
 #define LCD_WIDTH 20
 #define LCD_HEIGHT 5
 #else
 #define LCD_WIDTH 16
 #define LCD_HEIGHT 2
 #endif
 #endif
#endif

// Increase the FAN pwm frequency. Removes the PWM noise but increases heating in the FET/Arduino
//#define FAST_PWM_FAN


/*********************************************************************\
*
* R/C SERVO support
*
* Sponsored by TrinityLabs, Reworked by codexmas
*
**********************************************************************/

// Number of servos
//
// If you select a configuration below, this will receive a default value and does not need to be set manually
// set it manually if you have more servos than extruders and wish to manually control some
// leaving it undefined or defining as 0 will disable the servo subsystem
// If unsure, leave commented / disabled
//
// #define NUM_SERVOS 3

#include "Configuration_adv.h"
#include "thermistortables.h"

#endif //__CONFIGURATION_H

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